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The Library => Haley Center Basement => Topic started by: EQiblystarp on February 19, 2025, 09:54:05 PM

Title: Innovative technologies for flawless balancing
Post by: EQiblystarp on February 19, 2025, 09:54:05 PM
<h2>  Detailed Rotor Balancing Process  </h2>
 
<h3>  Preparing the Necessary Tools  </h3>
<ul>
<li>   Ensure the instrument is complete with all necessary components:  vibration transducers, laser tachometer, magnetic stand, software, and other accessories.  </li>
<li>  Establish a USB connection between the instrument and the computer, ensuring the software is set up properly.  </li>
</ul>
 
<h3>  Setting Up the Sensors  </h3>
<ul>
<li>   Mount the vibration transducers securely on the machine's housing where vibrations are most pronounced, typically near the bearings.    </li>
<li>   Aim the optical rpm sensor at the rotating shaft and apply a reflective strip to the shaft for phase angle data acquisition.  </li>
</ul>
 
<h3> Launching the Software  </h3>
<ul>
<li>   Initiate the Balanset program on your computer.  </li>
<li>  Choose the correct balancing method (single or two-plane) according to the rotor configuration and the balancing task.  </li>
</ul>
 
<h3>  Initial Vibration Measurement  </h3>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" target="_blank">
(https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png)
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<ul>
<li>   Run the rotor up to its operating speed.    </li>
<li>   The application will acquire data on vibration magnitude, rotational velocity, and phase angle to determine the initial imbalance state.  </li>
</ul>
 
<h3> Mounting the Test Weight  </h3>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/3-Camera-2_01.png" target="_blank">
(https://vibromera.eu/wp-content/uploads/2024/11/3-Camera-2_01.png)
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<ul>
<li>   Stop the rotor and attach a trial weight at a specific location on the rotor. The weight's mass can be specified within the software (e.g., in grams).    </li>
<li>  Resume rotor operation, and the program will capture the resulting changes in vibration amplitude and phase.  </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" target="_blank">
(https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png)
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<h3> Determining the Corrective Mass  </h3>
<ul>
<li>  Using the acquired measurements, the program automatically determines the required corrective weight's mass and angular position.  </li>
<li>   The calculated values are presented on-screen in both numerical and graphical formats.  </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" target="_blank">
(https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png)
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<h3> Mounting the Compensating Weight  </h3>
<ul>
<li>  Mount the calculated corrective weight onto the rotor at the specified location and angle.  </li>
<li>   Periodic checks can be performed to ensure the balancing procedure is effectively reducing the vibration.  </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" target="_blank">
(https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png)
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<h3> Verification and Balancing Completion  </h3>
<ul>
<li>   After installing the correction weight, run the rotor again and check the residual vibration level.    </li>
<li>   If the vibration level is within acceptable limits (according to ISO 1940), the balancing is complete.    </li>
<li>   Should the vibration still be excessive, repeat the balancing steps, making further adjustments to the corrective weight as needed.  </li>
</ul>
 
<h3> Creating a Balancing Report  </h3>
<ul>
<li>  All balancing results are logged and archived within the software, from which you can produce a printable report summarizing the vibration levels, compensating weight, and its installation position.  </li>
</ul>
 
<h3> Concluding Steps and Verification  </h3>
<ul>
<li>  Verify the secure attachment of all balancing weights and measurement sensors.  </li>
<li>   Ensure the rotor rotates smoothly and without excessive noise.    </li>
<li>   If the rotor operates within a larger assembly, check the functionality and interplay of all interconnected parts.  </li>
</ul>
 
<p>  Following this procedure enables accurate balancing, minimizes vibration, and prolongs the service life of the equipment.  </p>
 
 
 
 
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"> Coupling alignment tolerances [/url]
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Title: Re: Innovative technologies for flawless balancing
Post by: Snaggletiger on February 20, 2025, 10:03:23 AM
Kinky!!!
Title: Re: Innovative technologies for flawless balancing
Post by: GH2001 on February 20, 2025, 01:47:33 PM
so flawless. AMAZEBALLS!
Title: Re: Innovative technologies for flawless balancing
Post by: Snakebite on February 20, 2025, 02:24:06 PM
EQiblystarp - What if I want to achieve balance with maximum vibration?  Can your product make it happen, Cap'n?