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The Library => Haley Center Basement => Topic started by: EQiblystarp on February 19, 2025, 09:54:05 PM
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<h2> Detailed Rotor Balancing Process </h2>
<h3> Preparing the Necessary Tools </h3>
<ul>
<li> Ensure the instrument is complete with all necessary components: vibration transducers, laser tachometer, magnetic stand, software, and other accessories. </li>
<li> Establish a USB connection between the instrument and the computer, ensuring the software is set up properly. </li>
</ul>
<h3> Setting Up the Sensors </h3>
<ul>
<li> Mount the vibration transducers securely on the machine's housing where vibrations are most pronounced, typically near the bearings. </li>
<li> Aim the optical rpm sensor at the rotating shaft and apply a reflective strip to the shaft for phase angle data acquisition. </li>
</ul>
<h3> Launching the Software </h3>
<ul>
<li> Initiate the Balanset program on your computer. </li>
<li> Choose the correct balancing method (single or two-plane) according to the rotor configuration and the balancing task. </li>
</ul>
<h3> Initial Vibration Measurement </h3>
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<ul>
<li> Run the rotor up to its operating speed. </li>
<li> The application will acquire data on vibration magnitude, rotational velocity, and phase angle to determine the initial imbalance state. </li>
</ul>
<h3> Mounting the Test Weight </h3>
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<ul>
<li> Stop the rotor and attach a trial weight at a specific location on the rotor. The weight's mass can be specified within the software (e.g., in grams). </li>
<li> Resume rotor operation, and the program will capture the resulting changes in vibration amplitude and phase. </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" target="_blank">
(https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png)
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<h3> Determining the Corrective Mass </h3>
<ul>
<li> Using the acquired measurements, the program automatically determines the required corrective weight's mass and angular position. </li>
<li> The calculated values are presented on-screen in both numerical and graphical formats. </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" target="_blank">
(https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png)
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<h3> Mounting the Compensating Weight </h3>
<ul>
<li> Mount the calculated corrective weight onto the rotor at the specified location and angle. </li>
<li> Periodic checks can be performed to ensure the balancing procedure is effectively reducing the vibration. </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" target="_blank">
(https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png)
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<h3> Verification and Balancing Completion </h3>
<ul>
<li> After installing the correction weight, run the rotor again and check the residual vibration level. </li>
<li> If the vibration level is within acceptable limits (according to ISO 1940), the balancing is complete. </li>
<li> Should the vibration still be excessive, repeat the balancing steps, making further adjustments to the corrective weight as needed. </li>
</ul>
<h3> Creating a Balancing Report </h3>
<ul>
<li> All balancing results are logged and archived within the software, from which you can produce a printable report summarizing the vibration levels, compensating weight, and its installation position. </li>
</ul>
<h3> Concluding Steps and Verification </h3>
<ul>
<li> Verify the secure attachment of all balancing weights and measurement sensors. </li>
<li> Ensure the rotor rotates smoothly and without excessive noise. </li>
<li> If the rotor operates within a larger assembly, check the functionality and interplay of all interconnected parts. </li>
</ul>
<p> Following this procedure enables accurate balancing, minimizes vibration, and prolongs the service life of the equipment. </p>
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Kinky!!!
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so flawless. AMAZEBALLS!
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EQiblystarp - What if I want to achieve balance with maximum vibration? Can your product make it happen, Cap'n?